Understand your operation before you change it.
Upload your process documents. EzSim builds a digital model of your operation, finds the bottlenecks, and lets you test improvements - more staff, another machine, a new shift, automation - before you spend a dollar in the real world.
Built for operations teams across
Everything you need to understand and improve your operation
One platform - from the documents you already have to a board-ready decision.
Upload your documents
SOPs, process maps, work instructions, production reports, layouts and equipment specs. No CAD or modeling background required.
AI builds your model
EzSim extracts process flow, resources, staffing, machines, queues, routing and cycle times into a working model of your operation.
Validate before you trust it
Review missing information, assumptions, conflicts and confidence scores - then approve the model when it's ready.
Test any scenario
Staffing changes, added equipment, new shifts, demand growth, process redesigns and automation - run in parallel, without disrupting production.
Recommendations, ranked by impact
See bottlenecks, throughput gains, cost reductions, capacity and resource utilization - prioritized so you know what to do first.
Decision-ready reports
Export executive-grade reports with payback and risk - sign-off in one meeting.
From your documents to a decision - in four steps
Upload
Drop in your SOPs, process maps, production reports and layouts - whatever you already have.
Build
AI extracts your process flow, resources and cycle times into a working operational model.
Validate
Review assumptions, conflicts and confidence scores, then approve the model when it's ready.
Test & decide
Run scenarios in parallel, compare the impact, and act on recommendations ranked by payback.
Two industries. One platform.
EzSim is purpose-built for the operations that move the physical economy.
Optimize every pallet, picker and dock door.
- Slotting, zoning and aisle-width optimization
- AMR / AGV / ASRS fleet sizing and routing
- Peak season planning and dock scheduling
- Labor balancing across shifts and SKUs
Squeeze hidden capacity out of every line.
- Line balancing and bottleneck elimination
- Cell layout and robotic deployment trials
- Changeover, OEE and yield optimization
- Capacity planning for new product launches
Built to move the metrics that matter.
A bottleneck at packing - relieved by adding one operator, with no new equipment.
From documents to a living operational twin.
Most digital twins take months of consulting and manual modeling. EzSim starts with the documents you already have - and grows from there.
Simulation
Test staffing, equipment, demand and automation changes before you commit to any of them.
Operational model
A validated model of how your operation really runs - built from your SOPs, process maps and production reports.
Living twin
Future ERP, MES, WMS and IoT integrations keep the twin synced to reality - monitoring throughput, WIP, utilization and capacity in near real time.
Today, EzSim builds the foundation for your operational digital twin - the real-time layer arrives as your model matures.
The questions we hear most.
Pick a topic and see how EzSim would approach it.
Often, yes. Simulations frequently show the constraint is staffing, material flow or changeover - not machine count. EzSim helps you find the real bottleneck and test no-capex fixes first.
EzSim models your process flow, queues and cycle times to surface where work piles up and capacity is constrained - the real constraint is often not the one teams blame.
Test different staffing levels against your real demand and see the effect on throughput, utilization and queues - so you staff to the work, not to a hunch.
Run a demand-growth scenario and watch where the operation breaks first - the new bottleneck, the queue that grows, the shift that runs hot.
Test added product mix and changeover sequences against your line - see where variety eats into throughput, and how re-sequencing work can protect it.
Model both and see which actually moves throughput - the answer is often not the one teams assume.
Simulate the peak and find where picking, packing or dock capacity gives out - before it happens on the floor.
Trace delays back to their source - congestion, staffing gaps, routing or queue build-up - instead of firefighting the symptoms.
Test buffer levels against your demand variability to balance service levels against carrying cost.
Many teams assume equipment is the constraint - simulations often reveal it's staffing, material flow, changeover or rework. EzSim lets you test adding a machine before spending capital, and compares the impact on throughput, utilization, queues and operating cost against cheaper alternatives.
Model the automation inside your operation and compare expected throughput and cost against the investment - so the business case is tested, not assumed.
Run several improvements in parallel and rank them by impact, so you spend on the change that returns the most - first.
EzSim finds the ceiling your current operation can hit - and what would have to change to raise it.
Whatever you already have - SOPs, process maps, work instructions, production reports, layouts and equipment specs. More detail means a richer model, but you can start with the basics.
EzSim flags the gaps and makes its assumptions explicit, each with a confidence score - so you know exactly what to trust and what to refine.
Days - not the weeks or months a manual modeling project takes - because the model is built from your documents automatically.
You validate the model against how your operation really runs before relying on it - reviewing assumptions, conflicts and confidence scores until you approve it.
Your next operation deserves a digital twin.
Bring a layout and a question. In a 30-minute call we'll show you how EzSim would model your operation - and where the biggest wins are likely to be.